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The
Piping System Assessment and Optimization seminar
instructs attendees on how to evaluate energy
consumption within your piping systems. With the main
purpose of identifying ways of improving system
reliability and reducing maintenance cost, capital cost,
and operating cost. The seminar is based on the recently
approve Energy Assessment for Pumping Systems
Standard (ASME EA-2-2009). In addition, the
seminar expands on the standard to provide you with an
easy to follow method for performing system assessments
and optimizations.
The course length is three days. Class starts at 8:00 AM each day and ends at 5:00 PM with a break for lunch. Example
problems are provided so bring a calculator if you want to test out your new skills. Laptops are also recommended
for using the provided electronic worksheets.
Day 1
During the first day we build a solid
foundation of knowledge needed to understand the system
approach of performing a Pumping System Assessment. If
you have been to the Piping System Training two-day
course, this will be a little bit of a review, but with
a focus on the Assessment Process.
Day 2
During the second day of the seminar well look how to develop an optimization method to employ the various steps needed to successfully complete a pumping system assessment. A pre-screening exercise is conducted to evaluate various piping systems to prioritize them according to potential energy savings, and an example assessment is presented to demonstrate the assessment and optimization method.
Day 3
During the third day with you will
gain hands-on experience in performing Assessment
Exercises using the knowledge gained during the seminar.
After reviewing the system and conducting a system
walkthrough with the instructor, you break up into
groups to perform a system assessment and consider a
variety of system optimization options. At the
conclusion of each exercise, each groups conclusions
will be appraised to further drive home the learning
experience.
Course Outline
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Who Should Attend |
What's Included
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Register NowThis seminar is ideally suited for
engineers interested in developing an energy assessment
and optimization plan for pumping systems. This includes
individuals involved in developing a comprehensive
corporate energy conservation program, as well as
individuals at the plant level involved in carrying out
a local energy assessment and optimization plan.
Since the cornerstone of the
pumping system assessment is to operate the
equipment efficiently, this seminar is ideal for
individuals responsible for operating and
maintaining piping systems. Running the system more
efficiently reduces the operating cost as well as
the maintenance costs. In addition, many of the
areas covered in the assessment can be easily
applied to developing troubleshooting techniques for
pumping systems.
Course Outline
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Who Should Attend |
What's Included
Schedule
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Registration Form |
Register Now
The course length is three days. Class starts at 8:00 AM each day
and ends at 4:30 PM with a break for lunch. This training is
worth 24 Professional Development Hours.
Introduction
Energy flow in piping systems
Why optimize a piping system?
Energy losses in a piping system
Industry and government resources
Developing an optimization method
DOE case studies of successful optimization
Energy Assessments
ASME Energy Assessment for Pumping Systems standard
Assessment levels
How to organize a plant assessment
Prescreening your systems
System walk-through
Data collection
Analyzing plant data
Solutions to excessive energy use
Reporting and documenting
Motors and Drives
Motors as an energy conversion device
Energy loss in a motor
Motor efficiency standards
Motor power equations
Motor and drive calculation worksheet
Variable speed drives
VFD efficiency
Centrifugal Pumps
Theory of operation
NPSH and cavitation
Pump performance curve
Pump power equations
Energy loss in a pump and pump efficiency
Calculating pump operating cost
Pump affinity rules
Options for optimizing pump operation
Cross-validating pump and motor data
Pump calculation worksheet
Energy Losses in
Pipelines
Forms of hydraulic energy and energy loss
Bernoulli Equation
Converting pressure to head
Calculating fluid velocity
Head loss calculations for pipes, valves, and
fittings
Cost of head loss
Options for reducing head loss
Pipeline calculation worksheet
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Control Valves
Types of control valves
Energy profile through a valve
Flow coefficient equation
Control valve characteristics
Calculating the cost of throttling
Control valve calculation worksheet
The Piping System
Types of piping systems
Hydraulic performance of piping system devices
Component calculation worksheet
Use and limitations of the system resistance curve
System static and dynamic head
Understanding system process requirements
Effect of over-sizing equipment in a system
Methods of controlling a system
Cost comparison of control methods
Solutions for
Excessive Energy Use
Reducing system static and dynamic head
Reducing system flow rates
Reducing system run times
Modifying system equipment and configuration
Replacing inefficient equipment
Developing an
Assessment and Optimization Method
Prioritizing systems by prescreening
Conducting a system walk through
Data collection and analysis
Identifying inefficient operation
Developing options for system optimization
Economically justifying optimization projects
Implementing system optimization
Monitoring and reporting results
Assessment Exercises
Prescreening
System assessments
System description
Maintenance and operational histories
Load profile & utility rates
Detailed equipment descriptions
Current operating conditions
Data collection and analysis
Identify high energy costs
Identify solutions
Economically justify solutions
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Course Outline
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Who Should Attend |
What's Included
Schedule
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Registration Form |
Register Now

ASME standard EA-2-2009, Energy
Assessment for Pumping Systems:
This ASME Standard is included with
your course materials with the cost of the course, a $35
dollar value. ASME standard EA-2-2009 covers pumping
systems including pump(s), driver, drives, distribution
piping, valves, sealing systems, controls,
instrumentation, and end use equipment such as heat
exchangers. Our course is based on this new
standard and you will find this booklet to be a helpful
reference tool in addition to the principles covered in
the assessment course.
Comprehensive Course Workbook:
To maximize the value of your learning
experience during and after the training course, your
extensive course manual has been designed with many
useful guidelines and key points of information covered
in the course, including all slides shown in the
presentation.
You will find this manual to be an
excellent resource for retrieving concepts taught during
the seminar and applying them back on the job.
2.4 Continuing Education Credits:
2.4 Continuing Educational Units (CEU)
or 24 Professional Development Hours will be awarded to
course participants.
Course Certificate:
At the conclusion of the training
course, you will be awarded an attractive Certificate of
Completion with course content description included for
confirmation of your continued education credits.
Course Outline
|
Who Should Attend |
What's Included
Schedule
|
Registration Form |
Register Now
Our classes are scheduled for the dates
below. The class runs from 8AM - 5PM. If you find that these dates or locations
do not work for you please contact our Training Consultants
as we will take your suggestions for future locations as
well as discuss
On-site Training possibilities.
Click on the links below to view/download
further details and a printable registration form.
Available Piping System
Assessment & Optimization Seminar 2012 dates
To be determined.